Index:
Page 1 -
History of Hypertufa
Page 2 -
Hypertufa Recipes
Page 3 -
Building a Hypertufa trough and pot
Page 4 -
Variations, Waterproofing & Helpful Tips
Building a
Hypertufa Trough and Pot
The following
instructions will produce enough Hypertufa to make a 12" x 14" x 6"
rectangular trough, or two 12" x 12" pots:
Using a 2 quart
measuring container:
2 containers
Perlite
1½ containers Peat
moss
2 containers (dry)
Portland cement
½ container Coarse
Sand
1 large handful
Fibermesh
1½ – 2 containers
Water
Mix the Perlite and
sifted peat moss together in a large container or wheelbarrow. Add the
other dry ingredients and mix together thoroughly before adding any water.
Gradually add up to
2 containers of water, mixing thoroughly from the bottom of the mixing
container. The mixture should adhere to itself, but should not "ooze" water. Add
the last half container water very gradually until the mix is just workable. Do
not use more than 2 containers of water.
Building the
Hypertufa trough:
Cover the bottom of
a plastic bin or bowl with a large trash bag. Secure with a large rubber band.
Place upside down on a 36" x 36" piece of plywood. OR - place a large plastic
flower pot in the bottom of a plastic bag - roll the top of the bag down below
the top edge of the pot. Have a smaller pot ready to place inside the larger
one, leaving about an inch or more of clearance between them.
Build the mix around
the base of the container and gradually build up the sides and over the top.
Keep the depth even all over (about 1½ inches) Use a thin "test" dowel to check
the thickness (experience has shown that particular attention needs to be paid
to the corners - use the measuring stick!!). Keep the base as flat and smooth as
you can. Smooth the surface with wet fingers but do not overdo with the water.
Once covered with the mix, place dowels upright in base to form drainage holes.
Cover the entire construction with another trash bag to keep moist as it cures.
After three to four
days, remove the container from the mold and the dowels from the drainage holes.
Make sure the drainage holes are clear. Use a wire brush to smooth the surface
and the rim, and tools (sharp knife/chisel/saw) to carve away obvious blemishes.
Treat with respect
at this stage! Re-cover with plastic - allowing the Hypertufa to "cure" slowly
creates the strongest troughs. Keep wrapped in plastic for a month at room
temperature. Allow to dry completely while exposed to the elements (hose it down
if it doesn't rain for a few days) then use a blow torch gently to remove any
Fibermesh "whiskers."
Note – After your
hypertufa trough has cured:
The slower and
longer your trough is allowed to dry, the stronger it will be. Allow the trough
to "weather" outdoors (hose it off if it doesn't rain fairly frequently) for
several months, if possible, to leach out free lime; or temporarily block up the
drainage holes and fill the trough with a wine-colored solution of Potassium
Permanganate for 24 hrs to neutralize the lime (½ oz. of crystals to 3 gallons
water). Afterwards lightly scrub the inside with a wire brush. Use the waiting
time to assemble suitable plants.
Building the Hypertufa pots:
After placing the
large pot in a large plastic bag, press a 1 1/2" layer of the mix firmly into
the bottom of the pot. Place the smaller pot inside and gradually add mix
between the pots, pressing it firmly into place as you fill and working it into
the space equally as you go. Fill to the brim and smooth with wet fingers. Place
a large dowel in the base for drainage. Draw the plastic bag up over the pot(s)
and tuck it down inside to enclose the pot(s) completely while the mix cures.
Allow to cure for
three days. Carefully remove the Hypertufa pot from the molds. Brush with a wire
brush to smooth the surface and the rim. Use tools (sharp knife/chisel/saw) to
carve away obvious blemishes. Remember, treat it with respect - it can easily
break at this stage! Continue to cure slowly under plastic for a month. Allow to
air dry completely then use a blowtorch gently to remove any Fibermesh
"whiskers."

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